THK’s LMK Series flanged-type linear bushings represent a significant advancement in linear motion technology, combining the reliability of the ball bushing concept with enhanced mounting stability. These Square Flange Model LMK units feature a compact, square-shaped flange with four precision-machined mounting holes, allowing for secure and straightforward installation onto machine frames, slides, or other structural components. The flange design provides excellent resistance to torque and moment loads, ensuring maintained alignment under demanding operational conditions. Constructed from high-carbon chromium bearing steel (SUJ2 equivalent) with a precise inner ring geometry, the bushings undergo specialized heat treatment to achieve optimal surface hardness and core toughness, resulting in extended service life and consistent performance.
Key technical features include a patented retainer design that prevents ball-to-ball contact, minimizing friction, heat generation, and wear even during high-speed or high-frequency reciprocating motions. The precision-ground outer surface and flange faces ensure perpendicularity and parallelism, critical for accurate linear guidance. Seals integrated into both ends of the bushing effectively exclude contaminants such as dust, chips, and moisture while retaining lubrication, making the LMK suitable for environments where debris is present. The ball recirculation system ensures smooth, nearly frictionless motion with minimal variation in torque, contributing to precise positioning and repeatability.
Performance advantages of the LMK flanged linear bushings are evident in their high load capacity, achieved through an optimized contact angle between the balls and the raceway. This design supports substantial radial loads while accommodating moderate moment loads, reducing the need for additional support elements in many applications. The low coefficient of friction translates to higher efficiency, allowing for smaller drive motors and reduced energy consumption. Maintenance requirements are minimal due to the effective sealing and long-term lubrication retention, leading to decreased downtime and lower total cost of ownership.
Typical applications span across various industries where precision, reliability, and compact design are paramount. In industrial machinery, LMK bushings are commonly employed in CNC machining centers for tool changer mechanisms, automated assembly lines for linear slides, and packaging equipment for product positioning systems. Within automotive manufacturing, they facilitate precise movement in robotic welding arms, engine component testing fixtures, and brake system assembly stations. For precision equipment, these components are integral to optical alignment devices, semiconductor wafer handling robots, and medical imaging system gantries, where smooth, accurate motion is critical to operational success. The versatility and robustness of the THK LMK Series make it a preferred choice for engineers seeking to enhance the performance and longevity of their linear motion systems.