High Torque Model LBS

THK’s Ball Spline LBS series represents a significant advancement in linear motion technology, specifically engineered to handle high torque applications with exceptional precision and reliability. As a full ball type ball spline, this model features a unique design where the ball grooves are precision-machined directly into both the shaft and the nut, creating a continuous recirculating ball path that maximizes contact area and load distribution. This construction allows the LBS to transmit torque directly through the spline mechanism while simultaneously permitting smooth linear motion, eliminating the need for additional torque transmission components like keyways or couplings.

The technical features of the LBS series are particularly noteworthy. It incorporates THK’s patented full ball contact design, where balls make contact along the entire circumference of the groove, significantly increasing torque capacity and moment load resistance compared to conventional ball splines. The precision-ground shaft features hardened steel construction with optimized groove geometry, ensuring minimal backlash and consistent performance under heavy loads. Special seal configurations provide superior protection against contaminants while maintaining smooth operation, and the preloading mechanism allows for adjustable clearance to match specific application requirements. The nut design incorporates THK’s advanced recirculation system that maintains ball orientation throughout the motion cycle, reducing friction and wear.

Performance advantages are substantial across multiple parameters. The LBS demonstrates torque transmission capabilities up to 300% higher than standard ball splines while maintaining positioning accuracy within microns. Its high rigidity minimizes deflection under load, critical for applications requiring precise positional control. The full ball contact design distributes loads evenly across all bearing elements, resulting in dramatically extended service life—often exceeding conventional designs by factors of three to five times. Operating efficiency remains high even at elevated speeds, with the optimized recirculation system reducing heat generation and power consumption. Maintenance requirements are significantly reduced due to the sealed design and superior wear characteristics.

Typical applications span demanding industrial sectors where simultaneous rotary and linear motion under high torque conditions is required. In industrial machinery, the LBS series excels in robotic arm joints, CNC tool changers, indexing tables, and automated assembly systems where precise angular positioning must coincide with linear movement. Automotive manufacturing utilizes these components in welding robot positioning units, transmission testing equipment, and precision alignment fixtures. The precision equipment sector employs LBS ball splines in semiconductor manufacturing apparatus, optical positioning systems, and medical device automation where nanometer-level accuracy must be maintained despite significant torque loads. The combination of high torque capacity, minimal backlash, and exceptional durability makes the LBS series particularly valuable in applications where reliability and precision directly impact production quality and operational efficiency.

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Model No. Spline nut dimensions Flange diameter Basic torque rating Basic load rating
(Radial)
Height

M
Width

W
Outer diameter Length
D Tolerance L Tolerance D1 Dynamic rating
CT
Static rating
C0T
Dynamic rating
C
Static rating
C0
mm mm mm mm mm mm mm N-m N-m kN kN
LBS 100 Ball Spline
140
0–0.025
160
0–0.4
5190
12600
126
237
LBS 85 Ball Spline
120
0–0.022
140
0–0.4
3620
6360
90.5
141
LBS 70 Ball Spline
100
0–0.022
110
0–0.3
2190
3800
66.4
102
LBS 50 Ball Spline
75
0–0.019
100
0–0.3
1100
1940
46.6
73
LBS 40 Ball Spline
60
0–0.019
90
0–0.3
599
1140
31.9
53.4
LBS 30 Ball Spline
45
0–0.016
70
0–0.3
273
538
19.3
33.8
LBS 25 Ball Spline
37
0–0.016
60
0–0.3
154
307
13
23.5
LBS 20 Ball Spline
30
0–0.016
50
0–0.2
74.5
160
7.8
14.9
LBS 15 Ball Spline
23
0–0.013
40
0–0.2
30.4
74.5
4.4
8.4
LBH 30 Ball Spline
56
70
83
312
657
22.5
41.4
LBH 25 Ball Spline
47
60
73
176
381
14.9
28.7
LBH 40 Ball Spline
70
86
102
696
1420
37.1
66.9
LBH 50 Ball Spline
88
100
115
1290
2500
55.1
94.1
LBR 15 Ball Spline
25
0–0.013
40
0–0.2
45.4
30.4
74.5
4.4
8.4
LBR 20 Ball Spline
30
0–0.016
60
0–0.2
56.4
90.2
213
9.4
20.1
LBR 25 Ball Spline
40
0–0.016
70
0–0.3
70.4
176
381
14.9
28.7
LBR 30 Ball Spline
45
0–0.016
80
0–0.3
75.4
312
657
22.5
41.4
LBR 40 Ball Spline
60
0–0.019
100
0–0.3
96.4
696
1420
37.1
66.9
LBR 50 Ball Spline
75
0–0.019
112
0–0.3
112.4
1290
2500
55.1
94.1
LBR 60 Ball Spline
90
0–0.022
127
0–0.3
134.5
1870
3830
66.2
121
LBR 70 Ball Spline
95
0–0.022
135
0–0.3
140.6
3000
6090
90.8
164
LBR 85 Ball Spline
120
0–0.022
155
0–0.4
170.6
4740
9550
119
213
LBR 100 Ball Spline
140
0–0.025
175
0–0.4
198.6
6460
14400
137
271
LBH 20 Ball Spline
38
48
62
90.2
213
9.4
20.1