The THK LMIF series represents a flanged-type circular flange linear bushing engineered for robust performance in demanding linear motion applications. As part of THK’s renowned Ball Bushing lineup, this component integrates precision-ground components with advanced bearing technology to deliver exceptional accuracy and longevity. Its construction features a high-carbon chromium bearing steel outer ring subjected to special heat treatment, creating a hardened raceway that resists deformation under heavy loads. The flange design incorporates four symmetrically positioned mounting holes with precise counterbores, enabling secure fixation to machine frames or moving elements using standard socket head cap screws.
Key technical specifications include standardized bore sizes ranging from 3mm to 50mm, with corresponding outer diameters and flange dimensions engineered for dimensional stability. The internal structure employs a patented retainer system that maintains precise ball spacing while preventing slippage during high-speed operation. Each bushing undergoes THK’s proprietary grinding process to achieve raceway roundness within microns, ensuring smooth rolling motion without stick-slip phenomena. The LMIF model specifically addresses alignment challenges through its integrated flange, which provides enhanced mounting rigidity compared to standard linear bushings.
Performance advantages begin with the optimized ball circulation path that minimizes friction coefficients to as low as 0.001-0.004, significantly reducing energy consumption and heat generation. The hardened steel construction supports static load capacities up to 6.5kN and dynamic loads reaching 3.2kN for standard sizes, maintaining dimensional stability even under substantial radial forces. With noise levels below 65dB during operation and vibration damping characteristics superior to plain bearings, these bushings contribute to quieter machinery operation. The sealed variants incorporate non-contact labyrinth seals or contact-type rubber seals that effectively exclude contaminants while retaining lubrication, extending maintenance intervals to over 10,000 operating hours in typical industrial environments.
In industrial automation, LMIF bushings serve as critical components in CNC machine tool slides, where their high rigidity supports precise positioning during heavy cutting operations. Automotive manufacturing systems employ these bushings in welding robot transfer mechanisms, leveraging their impact resistance to withstand repeated acceleration cycles exceeding 2G. Semiconductor fabrication equipment utilizes the precision-grade versions for wafer handling robots, where sub-micron positioning repeatability is mandatory. Packaging machinery integrates these components in filling station actuators, benefiting from their corrosion-resistant options when handling food products or chemicals. Additional applications include precision measuring instrument stages, medical device assembly systems, and aerospace component testing equipment where reliable linear guidance is paramount. The flange configuration proves particularly valuable in space-constrained designs, eliminating the need for separate mounting blocks while providing superior moment load resistance compared to standard bushings.