SKR55

The THK LM Guide Actuator SKR55 represents a significant advancement in linear motion technology, integrating a caged ball LM guide mechanism within a robust actuator assembly. This design features precision-ground rails and a carriage equipped with a unique ball retainer system that encapsulates the rolling elements, preventing metal-to-metal contact and ensuring smooth, consistent motion. The SKR55 model is engineered with a compact cross-section, high load capacity, and exceptional rigidity, making it suitable for demanding applications where space constraints and performance reliability are critical.

Key technical features of the SKR55 include its caged ball design, which minimizes friction and heat generation by maintaining optimal spacing between balls, reducing wear and extending service life. The actuator incorporates preloaded ball screws for high positional accuracy and repeatability, with tolerances within microns. It is constructed from high-grade steel and treated with surface hardening processes to enhance durability and corrosion resistance. The integrated sealing system effectively excludes contaminants such as dust, chips, and moisture, ensuring reliable operation in harsh environments. Additionally, the SKR55 offers customizable options for stroke length, mounting configurations, and lubrication interfaces to adapt to specific system requirements.

Performance advantages of this actuator are evident in its ability to deliver high-speed linear motion with minimal vibration and noise, thanks to the stabilized ball circulation. The caged ball mechanism eliminates ball-to-ball contact, reducing torque variation and enabling smoother acceleration and deceleration profiles. This results in improved dynamic response, higher efficiency, and reduced energy consumption compared to conventional designs. The SKR55 maintains precision under heavy loads, with a high moment load capacity that resists deflection and ensures stability during operation. Its low maintenance needs, facilitated by long-term lubrication intervals and easy inspection points, contribute to lower total cost of ownership and reduced downtime.

Typical applications for the THK LM Guide Actuator SKR55 span across industrial machinery, automotive systems, and precision equipment. In industrial automation, it is deployed in CNC machining centers for tool positioning, robotic arm articulation, and high-speed pick-and-place systems where accuracy and speed are paramount. Within the automotive sector, the actuator supports assembly line robots, welding equipment, and precision testing instruments that require reliable linear motion under continuous use. For precision equipment, it finds use in semiconductor manufacturing apparatus, optical alignment systems, and medical device actuators, where micron-level precision and contamination control are essential. The SKR55’s versatility and robustness make it a preferred choice for engineers seeking to enhance performance in applications demanding high load capacity, longevity, and precise linear control.

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THK's LM Guide Actuator SKR55 Series represents a sophisticated integration of linear motion technology, combining the precision of a Caged Ball LM Guide with the functionality of a long nut block design. This actuator system features a unique caged ball retainer mechanism that encapsulates the rolling elements within a precision-engineered cage, preventing direct ball-to-ball contact and minimizing friction-induced heat generation. The SKR55 model specifically incorporates blocks designated as Type A and Type B with protective covers, offering enhanced sealing performance against contaminants in harsh industrial environments. The technical architecture demonstrates several critical advantages through its caged ball design. By maintaining consistent ball-to-ball spacing, the system eliminates friction between adjacent balls that typically generates excessive heat in conventional designs. This results in significantly lower operating temperatures - up to 20°C cooler than standard actuators - enabling higher speed capabilities without thermal degradation. The optimized recirculation path ensures smooth ball movement throughout the entire travel length, reducing vibration and noise levels to below 65 dB even at maximum velocities. The long nut block configuration provides increased contact area with the screw shaft, distributing load more evenly across multiple ball circuits for improved moment load capacity and rigidity. Performance characteristics establish this series as superior for demanding applications. The SKR55 achieves positioning accuracy within ±5μm per 300mm travel while maintaining this precision across its entire stroke length. Load capacity reaches 45 kN in the radial direction, with a dynamic load rating of 32 kN ensuring long-term reliability under continuous operation. The integrated sealing system, comprising multiple labyrinth seals and scrapers in both Block A and B configurations, provides IP65-level protection against dust, chips, and fluid ingress. Pre-loaded ball assemblies eliminate backlash, delivering consistent positioning repeatability of ±2μm while the optimized grease retention system extends maintenance intervals to 10,000 km of travel or 12 months of continuous operation. Industrial implementations span multiple sectors where precision motion control is paramount. In automotive manufacturing systems, the SKR55 actuators drive precision welding robots, providing the stability required for consistent weld quality in body assembly operations. The low-vibration characteristics make them ideal for precision machining centers, where they facilitate high-speed tool changing and pallet transfer systems without introducing harmonic disturbances that could affect surface finish quality. Semiconductor production equipment utilizes these actuators in wafer handling robots, where the cleanroom-compatible design and minimal particle generation meet Class 10 cleanroom standards. Additional applications include coordinate measuring machines requiring sub-micron accuracy, medical device assembly systems handling delicate components, and packaging machinery demanding high-speed repetitive motion with exact positioning. The corrosion-resistant options with special surface treatments further expand applicability to food processing and pharmaceutical environments where sanitation requirements are stringent.
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THK's LM Guide Actuator Caged Ball LM Guide Actuator SKR55 with Long Nut Block A/B SERIES represents a sophisticated integration of linear motion technology designed for high-load, high-precision applications. This system combines a robust LM Guide Actuator with a caged ball design and a specialized long nut block, creating a complete linear motion solution that delivers exceptional rigidity, accuracy, and durability. The SKR55 model, in particular, is engineered for scenarios demanding substantial load capacity and smooth, precise linear travel over extended distances. The core technical feature of this actuator is its caged ball mechanism within the LM guide. Unlike conventional designs where balls can contact each other during motion, the caged ball system encapsulates each rolling element in a precision cage. This design fundamentally eliminates ball-to-ball contact, drastically reducing friction, heat generation, and wear. The result is a remarkably smooth and quiet operation with a consistent coefficient of friction, even at high speeds. The long nut block (available in A and B series variations) provides an extended contact length with the screw shaft. This configuration significantly increases load-bearing capacity and enhances moment rigidity, allowing the system to withstand heavy loads and complex multi-directional moment forces without deflection or loss of precision. The assembly is pre-loaded to eliminate backlash, ensuring positional accuracy and repeatability that is critical for precision machining and automation. Performance advantages are substantial and directly address the demands of modern industrial automation. The caged ball design directly translates to a longer service life and reduced maintenance requirements, as lubricant intervals can be extended and the risk of premature failure is minimized. The high rigidity afforded by the long nut block and robust guide structure ensures exceptional stability during high-speed reciprocating motion and heavy cutting or pressing operations, preventing chatter and vibration that can degrade workpiece quality. This combination of high speed, high load capacity, and pinpoint accuracy makes the system incredibly efficient, contributing to higher throughput and improved product quality in manufacturing processes. Typical applications for the THK SKR55 LM Guide Actuator are found in demanding sectors where reliability and precision are non-negotiable. In industrial machinery, it is ideally suited for the critical axes of CNC machining centers, high-speed milling machines, and precision grinding equipment, where it provides the stable and accurate movement for cutting tools. Within automotive manufacturing systems, these actuators are deployed in automated welding robots, precision assembly lines for engines and transmissions, and high-precision testing and inspection equipment. In the realm of precision equipment, the SKR55 is a key component in semiconductor manufacturing apparatus, such as wafer steppers and wire bonders, and in various industrial measuring and inspection machines where micron-level accuracy is paramount. Its design ensures consistent performance, making it a cornerstone for automation systems that require dependable, long-lasting, and precise linear motion.
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