FTW SERIES

The THK Flat Roller V Groove Type Model FTW SERIES represents a specialized linear motion solution engineered for applications requiring high rigidity, precise positioning, and smooth movement under significant loads. This system features a unique flat roller design with V-grooved tracks, enabling stable linear guidance by effectively managing both radial and axial forces. Components typically include precision-ground rails, matched flat roller carriages, and integrated sealing mechanisms to ensure long-term reliability in demanding environments. Constructed from high-carbon chromium bearing steel and subjected to rigorous heat treatment processes, the FTW SERIES delivers exceptional durability and resistance to wear, maintaining accuracy over extended operational lifetimes.

Key technical features of the FTW SERIES include its optimized contact geometry between the rollers and V-grooves, which minimizes friction and distributes loads evenly across the rolling elements. This design allows for high moment load capacity and stiffness, critical for applications involving overturning forces or vibration. The series incorporates advanced sealing technology, such as multi-layer labyrinth seals and grease retention systems, to prevent contamination from dust, chips, or liquids, thereby reducing maintenance intervals and enhancing component life. Pre-load adjustment capabilities enable fine-tuning of clearance to eliminate backlash, ensuring repeatable positioning accuracy within microns. Additionally, the compact profile of the FTW SERIES facilitates space-saving integration into machinery designs without compromising performance.

Performance advantages of the FTW SERIES are evident in its ability to sustain high-speed operation while maintaining low noise and vibration levels. The flat roller configuration reduces rolling resistance compared to traditional ball-based systems, resulting in smoother motion and reduced energy consumption. Its high load-carrying capacity makes it suitable for heavy-duty applications, where it can handle combined loads—including radial, axial, and moment loads—simultaneously. The series excels in environments with frequent start-stop cycles or reciprocating motion, offering consistent performance without degradation. Corrosion-resistant options are available for use in humid or chemically aggressive settings, further broadening its applicability.

Typical applications for the THK FTW SERIES span multiple industries, leveraging its robustness and precision. In industrial machinery, it is commonly deployed in CNC machining centers, where it provides stable guidance for spindle heads and tool changers, ensuring high-speed, accurate cutting operations. Within automotive systems, the FTW SERIES supports assembly line robots, welding equipment, and precision testing fixtures, where it withstands repetitive motion and heavy loads while maintaining alignment. In precision equipment, such as semiconductor manufacturing devices or medical imaging systems, the series enables smooth, backlash-free movement critical for micron-level accuracy. Other uses include packaging machinery, material handling systems, and aerospace positioning tables, where reliability and low maintenance are paramount. By combining advanced engineering with versatile design, the THK FTW SERIES addresses the evolving demands of modern automation, delivering efficiency and longevity across diverse operational contexts.

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Model No. Main dimensions Roller dimensions Basic load rating
Width
b
Length
l
Diameter
Da
Dynamic rating
C
Static rating
C0
mm mm mm kN kN
FTW 5045-250 Flat Roller
45
250
5
142
548
FTW 5050-250 Flat Roller
50
250
5
160
634
FTW 6022.4-320 Flat Roller
22.4
320
6
53
141