THK’s LM Guide (full ball type) High Temperature series represents a specialized evolution in linear motion technology, engineered to deliver uncompromised precision and durability in thermally demanding environments. These guides incorporate a full ball-type recirculating system where the load-bearing balls make complete contact with the raceways, optimizing stress distribution and load capacity. Constructed from heat-resistant materials, including specially formulated steels and high-temperature stable polymers for retainers and seals, they maintain structural integrity and operational reliability at elevated temperatures up to 150°C, and with selected special components, even higher. The design ensures consistent preload and smooth motion by mitigating thermal expansion effects through precision manufacturing and material selection.
Key technical features include enhanced heat treatment of all critical components to preserve hardness and wear resistance under thermal stress. The full ball contact design maximizes rigidity and moment load capacity, crucial for applications requiring high positional accuracy. Advanced sealing systems, often comprising multi-layered, high-temperature resistant wipers and seals, effectively exclude contaminants like dust, chips, and molten splash while retaining lubricants. Special high-temperature greases are specified to reduce friction and wear, extending service intervals. Options such as corrosion-resistant coatings or stainless steel variants are available for harsh environments involving moisture or chemicals.
Performance advantages are substantial in high-temperature settings. These guides exhibit minimal thermal deformation, ensuring repeatable positioning accuracy critical in automated processes. The robust construction reduces maintenance frequency and downtime, as components resist degradation from prolonged heat exposure. Smooth, low-friction motion is maintained, contributing to energy efficiency and reduced heat generation from the guide itself. Vibration damping characteristics enhance stability in dynamic applications, while the high load capacity allows for compact designs in machinery, saving space and weight.
Typical applications span industries where heat is a constant challenge. In industrial machinery, they are integral to injection molding machines, where platens and ejectors operate near molten plastics; die casting equipment handling hot metals; and packaging machinery with heated sealing stations. Automotive manufacturing relies on them for welding robots in body shops, where ambient temperatures soar, and engine test rigs with exposure to radiant heat. Precision equipment applications include semiconductor manufacturing tools, such as wafer handling robots in high-temperature process chambers, and LCD panel production lines with baking or curing stages. In food processing, they serve in ovens or sterilizers, while in aerospace, they support actuator systems in engine-testing environments. By ensuring reliable linear motion under thermal duress, THK’s high-temperature LM Guides enable enhanced productivity, precision, and longevity in the most demanding operational conditions.