THK’s LM Guide RSR series represents a significant advancement in compact linear motion technology, engineered specifically for applications where space constraints and precision are paramount. As a miniature full-ball type linear guide, the RSR model incorporates a complete ball recirculation system within an exceptionally slim and lightweight profile. The design features two rows of load-carrying balls arranged in a Gothic arch groove configuration, ensuring optimal load distribution and smooth motion characteristics. With standardized rail widths starting from 3mm and varying lengths to accommodate different stroke requirements, this series maintains the fundamental principles of THK’s LM Guide technology while achieving remarkable miniaturization.
The technical features of the RSR series demonstrate sophisticated engineering solutions for compact applications. The full-ball recirculation system employs a unique end cap design that facilitates seamless ball circulation even in miniature dimensions, preventing ball dropout during operation. The Gothic arch groove geometry provides four-point contact for each ball, delivering high rigidity and precise motion guidance. Special seals integrated into the slider effectively prevent contamination from dust and debris while retaining lubrication, crucial for maintaining performance in demanding environments. The series offers various accuracy classes, with high-precision versions achieving running parallelism errors as low as 7μm per meter.
Performance advantages of the RSR miniature guide stem from its optimized structural design and manufacturing precision. The compact dimensions enable direct integration into tight spaces without compromising load capacity or motion accuracy. Despite its miniature size, the RSR maintains impressive load ratings, with basic static load ratings reaching 1.96 kN and basic dynamic load ratings up to 1.47 kN depending on the specific model. The low friction coefficient, typically below 0.005, ensures smooth motion with minimal resistance, contributing to precise positioning and reduced drive power requirements. The design’s high rigidity minimizes deflection under load, maintaining accuracy during operation. These characteristics combine to deliver exceptional motion smoothness, positioning repeatability within microns, and long service life even in high-cycle applications.
Typical applications for the RSR series span multiple industries where compact, precise linear motion is essential. In industrial automation, these guides are extensively used in small assembly robots, precision pick-and-place units, and miniature linear actuators. The semiconductor manufacturing industry employs RSR guides in wafer handling equipment, chip mounting systems, and inspection apparatus where cleanroom compatibility and minimal particle generation are critical. Medical equipment manufacturers integrate these miniature guides into diagnostic instruments, laboratory automation systems, and surgical devices requiring precise, reliable motion in confined spaces. The automotive sector utilizes RSR guides in electronic throttle control systems, sensor positioning mechanisms, and advanced driver-assistance system components. Additionally, precision measurement equipment, optical positioning systems, and electronic component manufacturing machinery benefit from the RSR’s combination of compact dimensions and high-performance characteristics, enabling the development of increasingly sophisticated equipment with enhanced capabilities and reduced footprints.