THK’s Change Nut Model DCMA and DCMB SERIES represent a specialized category of linear motion components engineered for applications requiring periodic or rapid replacement of ball screw nuts without disassembling the entire system. These change nuts are designed with a split structure, allowing for straightforward removal and installation while the ball screw remains in place. This design significantly reduces maintenance downtime and operational costs in machinery where nut wear or damage is a recurring issue. The DCMA and DCMB models are built to exacting standards, ensuring compatibility with a wide range of ball screw sizes and configurations, and they are available in various precision grades to meet diverse application demands.
Key technical features of the DCMA and DCMB SERIES include their robust construction from high-grade steel, which provides excellent wear resistance and durability under high-load conditions. The nuts incorporate THK’s advanced ball circulation technology, ensuring smooth and precise motion with minimal friction. They feature a compact design that saves space in machinery layouts, and their split mechanism allows for quick replacement without specialized tools. Additionally, these change nuts are pre-loaded to eliminate backlash, enhancing positional accuracy and repeatability in dynamic applications. Sealing options are available to protect against contaminants like dust and moisture, extending service life in harsh environments.
Performance advantages of these change nuts are substantial. By enabling swift nut replacement, they minimize machine downtime in production lines, boosting overall efficiency. Their high load capacity and rigidity support heavy-duty operations, while the precision engineering reduces vibration and noise, contributing to smoother machine performance. The ability to replace the nut without removing the ball screw simplifies maintenance routines, reducing labor costs and the risk of assembly errors. This makes them ideal for industries where continuous operation is critical, such as automotive manufacturing or precision equipment assembly.
Typical applications for the DCMA and DCMB SERIES are widespread across industrial machinery, automotive systems, and precision equipment. In industrial settings, they are used in CNC machine tools, injection molding machines, and material handling systems, where frequent nut wear occurs due to high-cycle operations. Automotive applications include robotic welding arms, assembly line conveyors, and testing equipment that demand reliable linear motion with minimal maintenance interruptions. In precision equipment, these change nuts are employed in semiconductor manufacturing devices, optical positioning systems, and medical instrumentation, where accuracy and cleanliness are paramount. Their versatility and ease of use make them a go-to solution for enhancing the reliability and longevity of linear motion systems in demanding environments.
| Model No. | Outer dimensions | Change nut dimensions | Multi-thread screw shaft details | Permissible dynamic thrust F |
||
| Outer diameter D |
Length L |
Flange diameter D1 |
||||
| Outer diameter Dk |
Lead R |
|||||
| mm | mm | mm | mm | mm | N | |
68 |
80 |
109 |
52 |
149.9 |
57100 |
|
15 |
16 |
28 |
9 |
24 |
863 |
|
20 |
25 |
36 |
13.3 |
36 |
1370 |
|
22 |
30 |
44 |
15.8 |
44.4 |
4610 |
|
28 |
35 |
51 |
17.8 |
50 |
6080 |
|
32 |
40 |
56 |
21.2 |
60 |
8330 |
|
36 |
50 |
61 |
25.6 |
73.3 |
12700 |
|
44 |
56 |
76 |
31.9 |
93.3 |
16200 |
|
52 |
60 |
84 |
34.1 |
97.7 |
18500 |
|
58 |
70 |
98 |
44 |
119.9 |
40000 |
|
64 |
75 |
104 |
47 |
129.9 |
46600 |
|