THK’s Spline Nut Model DP, DPM, and DP SERIES represent a specialized class of linear motion components engineered for applications demanding high torque transmission, exceptional rotational accuracy, and robust load-bearing capabilities. These spline nuts are integral to systems where a shaft must simultaneously support significant moment loads while providing precise rotational movement. The design fundamentally consists of a nut that engages with a spline shaft, featuring precisely machined grooves that interlock to transmit torque efficiently and maintain strict angular alignment.
The technical features of this series are defined by its high rigidity and precision. The nuts are manufactured with a unique ball-spline structure, where recirculating balls circulate between the grooves of the nut and the spline shaft. This design achieves a highly efficient rolling contact, drastically reducing friction compared to traditional sliding spline interfaces. The DP SERIES, for instance, is characterized by its compact and lightweight design, offering a high degree of freedom in machinery layout. The components are typically constructed from high-carbon chromium bearing steel, heat-treated to ensure superior surface hardness and core toughness for long-term durability and resistance to wear and shock loads. Sealing units are often integrated to protect the critical ball grooves from contaminants like dust and chips, ensuring consistent performance in harsh environments.
The performance advantages are substantial, primarily revolving around high rotational accuracy and the capacity to handle complex loads. The rolling ball contact ensures smooth, low-friction rotation with minimal backlash, enabling precise positional control and repeatability. This design allows the spline nut to support high moment loads—including tilting and torque moments—while simultaneously accommodating linear motion along the shaft. This combination of high torque capacity and moment load resistance eliminates the need for additional support mechanisms, simplifying overall system design and reducing both footprint and component count. The result is a solution that offers high efficiency, exceptional stiffness for improved machining or positioning accuracy, and remarkable longevity with minimal maintenance requirements.
Typical applications for the THK DP, DPM, and DP SERIES spline nuts are found in advanced industrial machinery, automotive manufacturing, and precision equipment where multi-axis control is paramount. In industrial automation, they are critical in the rotary axis of industrial robots, CNC rotary tables, index tables, and automatic tool changers, where they provide the precise and powerful rotation needed for complex manipulations. Within automotive production lines, these components are employed in welding robot arms, material handling systems, and precision assembly jigs. In the realm of precision equipment, they facilitate accurate angular positioning in optical instrument stages, semiconductor manufacturing equipment, and various measuring devices, ensuring the high degree of accuracy and reliability essential for modern, high-performance automated systems.
| Spline Nut Model No. |
Outer dimensions | Spline nut dimensions | Spline shaft Model No. |
Spline details | Dynamic permissible torque T |
||
| Outer diameter | Length L |
Flange diameter D1 |
Major diameter Dk |
||||
D |
Tolerance h9 |
||||||
| mm | mm | mm | mm | mm | N-m | ||
22 |
0–0.052 |
22 |
— |
SS 12 |
12.8 |
19.6 |
|
22 |
0–0.052 |
22 |
— |
SS 15 |
16.1 |
33.3 |
|
28 |
0–0.052 |
26 |
— |
SS 17 |
18.2 |
48 |
|
32 |
0–0.062 |
31 |
— |
SS 20 |
21.5 |
77.5 |
|
36 |
0–0.062 |
40 |
— |
SS 25 |
26.9 |
169 |
|
44 |
0–0.062 |
45 |
— |
SS 30 |
31.8 |
238 |
|
52 |
0–0.074 |
49 |
— |
SS 35 |
37.1 |
362 |
|
58 |
0–0.074 |
57 |
— |
SS 40 |
42.4 |
547 |
|
64 |
0–0.074 |
62 |
— |
SS 45 |
47.7 |
767 |
|
68 |
0–0.074 |
67 |
— |
SS 50 |
53 |
1020 |
|