Thrust Bearings

IKO Thrust Bearings

  1. Technical Overview

IKO thrust bearings are precision-engineered components specifically designed to handle axial loads while maintaining rotational accuracy. These bearings utilize optimized roller geometries and advanced material technologies to deliver superior performance in demanding applications.

1.1 Key Design Features

Roller Configurations:

Cylindrical rollers (L/D ratio 1:1 to 3:1)

Needle rollers (L/D ratio 4:1 to 10:1)

Asymmetric crowning profiles (5-15μm)

Cage Systems:

Machined brass cages (CAC306)

Glass fiber-reinforced polyamide (PA66-GF25)

Steel stampings (SPCC, 0.3-1.2mm thickness)

Raceway Geometry:

Flat raceways (standard)

Spherical seat raceways (±2° self-alignment)

Grooved raceways (for combined loads)

  1. Performance Specifications

2.1 Load Capacity Ratings

Series Dynamic Load (C) Static Load (Co) Speed Limit
TLA20 32 kN 58 kN 3,000 rpm
TNA30 68 kN 120 kN 2,400 rpm
TTH50 185 kN 340 kN 1,800 rpm

All values per ISO 104 standards

2.2 Operating Parameters

Temperature Range:

Standard: -30°C to +120°C

Extended: -50°C to +250°C (special materials)

Friction Characteristics:

Starting torque: 0.15-0.45 Nm

Running torque: 0.08-0.25 Nm

Stiffness Values:

Axial stiffness: 200-800 N/μm

Tilt stiffness: 5,000-20,000 Nm/rad

  1. Material Technology

3.1 Metallurgical Composition

Roller Elements:

SUJ2 bearing steel (HRC 60-64)

Alternative: Silicon nitride (HV1500)

Precision grinding to ±0.5μm diameter tolerance

Raceway Materials:

Case-carburized SCM420 (HRC 58-62)

Through-hardened SUJ2 (HRC 60-64)

Corrosion-resistant SUS440C (HRC 56-58)

3.2 Surface Treatments

Treatment Thickness Hardness Friction Coefficient
Black oxide 2-4μm HV300 0.12-0.15
DLC 1-2μm HV2000 0.05-0.08
TiN 3-5μm HV2300 0.10-0.12
  1. Product Series Breakdown

4.1 Needle Thrust Bearings (TNA Series)

Key Features:

Ultra-thin sections (2-5mm height)

High load density (350 N/mm²)

Integrated washers

Applications:

Automotive transmissions

Compact gearboxes

Medical devices

4.2 Cylindrical Thrust Bearings (TTH Series)

Key Features:

Heavy-duty construction

Spherical seat adapters

Sealed variants available

Applications:

Crane slewing rings

Wind turbine pitch systems

Hydraulic presses

4.3 Combined Load Bearings (TLA Series)

Key Features:

45° contact angle

Radial load capacity: 30% of C

Preload options

Applications:

Machine tool spindles

Robotics rotary joints

Aerospace actuators

  1. Application Engineering

5.1 Industrial Machinery

Press Applications:

Impact load capacity: 3× static rating

Shock resistance: 50g acceleration

Maintenance intervals: 10,000 hours

5.2 Energy Sector

Wind Turbines:

Corrosion protection: 1000h salt spray

Moment stiffness: 15,000 Nm/rad

-40°C low-temperature operation

5.3 Transportation

Railway Systems:

Vibration resistance: 10-500Hz spectrum

Fire-retardant materials

1 million km service life

  1. Mounting & Maintenance

6.1 Installation Guidelines

Surface Requirements:

Flatness ≤0.01mm/100mm

Parallelism ≤0.02mm

Hardness ≥55 HRC

Mounting Forces:

F = 0.5 × C₀ × (d/D)

(F: seating force [kN], d: bore [mm], D: OD [mm])

6.2 Lubrication Systems

Grease Specifications:

Type Base Oil Thickener Temp Range
Standard Mineral Lithium -30/+120°C
High-speed Ester Polyurea -40/+180°C
Extreme pressure PAO Complex soap -50/+200°C

Relubrication Intervals:

L = (C/P)³ × 10⁶ / (60 × n)

(L: hours, P: actual load [kN], n: rpm)

  1. Quality Assurance

Testing Protocols:

100% torque testing

3D surface profilometry

Accelerated life testing (200% C for 500h)

Certifications:

ISO 9001:2015

IATF 16949

DNV-GL marine approval

  1. Special Configurations

Custom Designs:

Non-standard bore/OD combinations

Integrated sensors (temperature/strain)

Hybrid ceramic versions

Vacuum-compatible models

This technical specification provides comprehensive data for proper selection and application of IKO thrust bearings in critical axial load situations. The combination of advanced materials, precision engineering, and application-specific designs ensures optimal performance across industrial sectors.

‌IKO thrust bearing‌ is a specially designed bearing mainly used to bear axial loads. IKO thrust bearing usually consists of a thrust ball or roller, mounted on a shaft, used to support rotating or reciprocating parts.

Features and Applications

The main features of IKO thrust bearing include:

‌ High load capacity‌: Able to bear large axial loads.

‌ Low friction‌: Design reduces friction and improves efficiency.

‌ Long life‌: High-quality materials and advanced manufacturing processes are used to ensure the durability of the bearing.

These characteristics make IKO thrust bearing widely used in various occasions requiring high load capacity and low friction, such as:

‌ Mechanical equipment‌: Such as heavy machinery, construction machinery, etc.

‌ Automotive industry‌: Used for automotive gearboxes, differentials and other components.

‌ Railway transportation‌: Used for bogies and braking systems of railway vehicles.

‌ Aerospace‌: Used for aircraft landing gear and engine components.

Models and specifications

IKO offers a variety of models of thrust bearings to meet different application requirements. For example, IKO’s NAX series thrust needle roller bearings have the characteristics of high rotation speed and low noise, and are suitable for household appliances, power tools, small motors, medical equipment, office equipment and sports equipment, etc.

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